Transform Safety Standards In Manufacturing with Computer Vision

Architecture Diagram

Technology Stack

Problem Statement

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Inadequate Safety Compliance: The existing safety monitoring measures are unable to ensure full compliance with safety regulations among personnel, leading to an increased risk of accidents and injuries within the steel manufacturing facility.

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Manual Monitoring Challenges: Manual monitoring processes lack the efficiency and accuracy required to detect safety violations promptly, resulting in delays in identifying potential risks and mitigating them effectively.

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Limited Risk Visibility: Current safety protocols provide limited visibility into potential risks across critical operational areas such as entry gates, zinc pot areas, and locations with suspended loads, leaving the facility vulnerable to accidents and safety breaches.

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PPE Non-compliance: There is a lack of robust mechanisms to monitor and enforce the proper use of Personal Protective Equipment (PPE) among employees, posing a significant safety hazard within the facility.

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Reactive Safety Measures: The absence of real-time safety monitoring systems necessitates a reactive approach to addressing safety concerns, increasing the likelihood of accidents and resulting in operational disruptions and financial losses.

Solution Overview

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OptiSol is partnered with one of the leading steel companies to implement customized SHIELD platform that acts as a real-time Safety Violation Detection System using Computer Vision.

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We have Implemented a comprehensive system utilizing Computer Vision technology to monitor and detect safety violations in real-time across various critical areas within the steel manufacturing facility.

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Apart from implementing solution, we have assisted in choosing hardware and camera setups ensuring the efficiency and reliability of the safety monitoring system.

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We have used You Only Look Once (YOLO) model for real-time detection, providing high accuracy and efficiency in identifying safety violations and potential risks within the facility.

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Resources from OptiSol have been deployed on-site, offering a comprehensive AMC (Maintenance and support service).

Business Impact

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Enhanced Safety Compliance: OptiSol has implemented the Safety Violation Detection System, which has resulted in improved adherence to safety regulations among personnel, reducing the occurrence of accidents and injuries within the facility.

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Proactive Risk Mitigation: Early detection of safety violations and potential risks allows for prompt intervention and mitigation measures, preventing accidents before they occur and ensuring a safer working environment.

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Operational Efficiency: We have streamlined safety monitoring processes and real-time detection capabilities contribute to increased operational efficiency by minimizing downtime associated with safety incidents and disruptions.

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Cost Savings: OptiSol has aided in reducing the frequency and severity of accidents leads to significant cost savings for the company, stemming from reduced medical expenses, insurance premiums, and productivity losses.

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Cultural Shift towards Safety: We have executed advanced safety monitoring technology, fostering a culture of safety awareness and responsibility among employees and promoted a proactive approach to maintaining a safe work environment.

Testimonials of Our Happy Clients

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Our Award-Winning Team

A team of young, dynamic and curious minds recognized with global awards for making a significant impact on making human lives better

Awarded as Runner-up under Cloud Solutions Category at the Express IT Awards

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250+

Smart
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90+

Digital
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reputed Clients

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14 yrs

in Digital
Engineering

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